The principle of friction stir welding

Friction stir welding refers to the use of the heat generated by the friction between the high-speed rotating welding tool and the workpiece to partially melt the material to be welded. When the welding tool moves forward along the welding interface, the plasticized material is under the action of the rotational friction force of the welding tool. It flows from the front of the welding tool to the rear, and forms a dense solid-phase weld under the extrusion of the welding tool.

customized FSW head
The friction stir welding method is the same as conventional friction welding. Friction stir welding also uses friction heat and plastic deformation heat as welding heat sources. The difference is that the welding process of friction stir welding is that a welding pin of a cylinder or other shape (such as a threaded cylinder) is inserted into the joint of the workpiece, and the high-speed rotation of the welding head is used to make it and welding. The workpiece material rubs, so that the temperature of the material at the connection part increases and softens. At the same time, the material is subjected to friction stir to complete the welding. During the welding process, the workpiece should be rigidly fixed on the back pad, the welding head rotates at a high speed, and the edge moves relative to the workpiece along the seam of the workpiece. The protruding section of the welding head protrudes into the material for friction and stirring, and the shoulder of the welding head rubs against the surface of the workpiece to generate heat, and is used to prevent the overflow of the plastic material, and at the same time, it can remove the oxide film on the surface.

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